Sectional garage doors made of steel sandwich panels with torsion mechanism RSD02 Premium

Garage doors RSD02 PREMIUM are designed for installation in openings of both small and medium sizes. They are made on the basis of the popular and well-proven model — RSD02, but have a number of significant differences. One of them is exclusive design. To implement it, a new panel with a smooth surface or cladding with a premium series of aluminum profiles is used, which allows you to satisfy the needs of the most demanding consumers.

Application:

Residential. Garages
Residential. Garages with individual entrance
Residential. Storerooms

Order with installation

Advantages

A new panel with a smooth surface and increased thickness of the steel sheet (0.5 mm) - Premium Exclusive, or three options for cladding the door leaf with aluminum profiles - Premium Country, Premium Classic, Premium Hi-Tech.

PIR filler has increased thermal insulation and strength characteristics, and also provides high fire resistance of the panels.

Spring rupture protection devices are included as standard.

Torsion springs are shot blasted, galvanized and painted with anti-friction paints. Designed for 50,000 opening-closing cycles instead of the standard 25,000.

PIR filler has increased thermal insulation and strength characteristics, and also provides high fire resistance of the panels.

Spring rupture protection devices are included as standard.

Torsion springs are shot blasted, galvanized and painted with anti-friction paints. Designed for 50,000 opening-closing cycles instead of the standard 25,000.

Design

Panel Type

Surface Type

Panel siding with aluminium profiles

Aluminium moldings

Colour Options

Premium Exclusive – smooth with a stripe on top (outer side of the panel)

D-Line — inside

Smooth (outside)

Stucco (inside)

Premium Classic B1, pattern moved to the left, "Golden Oak" or "Dark Walnut"

Premium Classic B1, pattern moved to the right, "Golden Oak" or "Dark Walnut"

Premium Classic B2, "Golden Oak" or "Dark Walnut"

Premium Country B1, "Golden Oak" or "Dark Walnut"

Premium Country B2, "Golden Oak" or "Dark Walnut"

Premium Country B3, "Golden Oak" or "Dark Walnut"

Premium Country B4, "Golden Oak" or "Dark Walnut"

Premium Hi-Tech B1

Premium Hi-Tech B2

Premium Hi-Tech B3

Premium Hi-Tech B4

RAL 9003 (white)

RAL 7016 (anthracite)

RAL 8017 (brown-red)

Equipment

Standard

Optional

Door leaf of 40 mm energy-efficient sandwich panels with reinforcement for hinges and side supports.

Side tracks and vertical angles made of 1,5-2 mm steel have increased strength and all the necessary perforation.

Spring break safety device reliably locks the shaft in case of emergency preventing the door leaf from falling (optional, depends on door construction).

High-quality durable torsional springs designed for 25 000 operating cycles provide effortless closing and opening of the door.

A set of mounting hardware, instruction manual and product technical data.

Mechanical latсh blocks the door from inside.

Stylish, elegantly shaped handle acts as an elegant decoration of the door leaf.

Cable break safety device is used as bottom bracket. It stops door leaf from falling by fixing itself to the track in case of cable failure.

Pass door has improved construction, enhanced durability and aesthetic appearance. Minimum pass door height — 2 130 mm.

It’s recommended to install corrosion-resistant component parts in case the door is used in high humidity environment to provide secure protection from corrosion and ensure long-lasting durability. These component parts have prolonged service life and include powder-coated springs and tracks, non corrosive side tracks and cables, hinges and door fixtures, powder-coated side caps.

T-lock blocks the door leaf both from inside and outside the premise.

The additional external contour of the seal ensures maximum adherence of the web to the seal. The air chamber formed between the seals provides the best sealing, preventing cold from penetrating into the room.

The “thermal package” option involves installing a heat-resistant lower (upper) aluminum profile using T-bridge technology, which avoids heat loss.

Automation. Possibility of automating the gate with a drive (see section “Automation”).

Technical description

Size Table

Opening Dimensions

Construction

Standard Construction

Specifications

Operating Conditions

Packaging

Parameters

Value

Opening width, mm

2 000–6 000

Opening height, mm

1 800–3 500

Headroom, mm

150 and more

Sideroom clearance, mm

120 and more

Torsion spring mechanism
U-shaped end support bracket
Top profile
Vertical track
Support with roller and roller holder
Vertical angle
Side cap
Spring safety device
Universal mounting bracket for horizontal tracks
Top support bracket
Top sealer
Hinge
Sandwich panel
Latch lock (optional)
Bottom bracket
Bottom profile with weather seal
Handle

Low lift, front mount

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 230 (≥ 260 if door operator is used)
B, mm Opening width	B
A, mm Angle track height	H + 110
Ab, mm Height of shaft axle and drum	≥ A + 59
A1, mm Vertical track height	А - 543
A2, mm Horizontal track height	А - 106
E, mm Horizontal track length	Н + 300
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1 185
n, mm Clear opening	190 (without door operator); 0...10 (with door operator)

Low lift, front mount (RKTN tracks standard kit)

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 160
B, mm Opening width	B
A, mm Angle track height	H + 54
Ab, mm Height of shaft axle and drum	≥ A + 59
A1, mm Vertical track height	А - 552
A2, mm Horizontal track height	А - 115
E, mm Horizontal track length	Н + 440
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1,185
n, mm Clear opening	245 (without door operator); 40...60 (with door operator)

Low lift, rear mount

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 150 (≥160 with door opener)
B, mm Opening width	B
A, mm Angle track height	if h < 170: H + 110; if 150 ≤ h ≤170: H + h - 60
Ab, mm Height of shaft axle and drum	if h ≤ 170: H + 55; if 150 ≤ h ≤ 170: H + h - 47
A1, mm Vertical track height	А - 543
A2, mm Horizontal track height	А - 106
E, mm Horizontal track length	Н + 510
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1,185
n, mm Clear opening	240 (without door operator); 40...60 (with door operator)

Standard lift

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	R381: ≥ 420; R305: ≥ 350
B, mm Opening width	B
A, mm Angle track height	R381: H + 235; R305: H + 165
Ab, mm Height of shaft axle and drum	A + 97
A1, mm Vertical track height	R381: A — 580; R305: A — 490
A2, mm Horizontal track height	А - 110
E, mm Horizontal track length	R381: H + 200; R305: H + 250
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1 060
Q, mm Shaft opener position	300

Roof pitch, standard lift

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	> 500
B, mm Opening width	B
A, mm Angle track height	H + 250…985
Ab, mm Height of shaft axle and drum	А + 86/97
A1, mm Vertical track height	Н - 300
E, mm Horizontal track length	depends on α°
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
α° Angle of the tracks to horizontal	5...65 (divisible by 5°)
Q, mm Shaft opener position	300

High lift

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 660
B, mm Opening width	B
HL, mm Distance from opening to horizontal tracks level	by default h - 330
A, mm Angle track height	H + HL
Ab, mm Height of shaft axle and drum	A + 86/97
A1, mm Vertical track height	А - 580
A2, mm Horizontal track height	А - 53
E, mm Horizontal track length	H - НL + 470...600
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
Q, mm Shaft opener position	300

Roof pitch, high lift

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 660
B, mm Opening width	B
HL, mm Distance from opening to horizontal tracks level	330
A, mm Angle track height	H + HL + 15...749
Ab, mm Height of shaft axle and drum	≤ А + 86/97
A1, mm Vertical track height	Н + HL - 330...580
E, mm Horizontal track length	depends on α°
Db, mm Torsion spring operation space	depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance	120
α° Angle of the tracks to horizontal	5...65 (divisible by 5°)
Q, mm Shaft opener position	300

Vertical lift

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	> H + 500
B, mm Opening width	B
A, mm Angle track height	2H + 120
Ab, mm Height of shaft axle and drum	A + 166
A1, mm Vertical track height	H
S, mm Minimum side room clearance	120
Q, mm Shaft opener position	300

Parameter	Value	Notes
Thermal resistance, m² · °С/W	1,13 (А)	depends on door size, listed for a 3 500 × 3 000 mm door
Noise insulation, dB	24 (А)
Wind load, Pa	460 (В)
Number of cycles	25 000
Force of manual opening and closing, N	150
Water resistance at pressure change, Pa	250
Air permeability, m³/m²*h	4,9
Door leaf weight, kg/m²	13	depends on type and size of door panels

Door leaf should smoothly slide vertically along the tracks, and be properly balanced, i. e. torsion springs should compensate leaf weight.

For opening the door in manual operation use only the door handle.

Do not lift too much force when opening/closing the door. Prevent any sharp movements of the door.

Keep people and animals clear of opening while door is operated.

Never stay or cross an opening under a moving door leaf as it may cause serious injury or death.

Don’t strike the door leaf or obstruct its movement.

Keep the door opening clear of any objects and litter as it may unbalance and jam the door leaf.

Keep tracks and rollers clean, as dirt may prevent the door from smooth movement and cause overloading and damage of the door opener (if used).

Packing in cardboard	Packaging features
Description	the door leaf and the tracks system are packed in a fibre board and polystyrene combination wrapped in a stretch film. Hardware is packed in a box wrapped in a stretch film. All packages are labeled with stickers containing order information and DoorHan logo
Contents	corrugated fiberboard, polystyrene, stretch-film, adhesive tape
Width, mm	from 500 to 800
Height, mm	from 200 to 400
Length, mm	from 2 100 to 6 100
Gross weight, kg	up to 200
Number of items in the packaging	leaf packaging — from 3 to 5 panels; tracks package — 1 track system; mounting items — 1 box

Packing in cardboard box	Packaging features
Length, mm	550

Additional Information print

Sandwich panels should be stored in producer’s packaging on a flat horizontal surface in warehouses or under a canopy for a period not exceeding 6 months from the production date. Provide proper protection from water, snow, dirt, and direct sunlight.

Installation

Mounting Options

Checking Dimensional Details

Overhead mounting. All the tracks are mounted on the inner side of the headroom and side rooms.

All the necessary measurements are taken inside the premises with just a measuring tape and a water level. Every dimension should be taken at least in three points:
H — opening height (distance from floor to opening top);
B — opening width (distance between left and right side of the opening);
h — headroom (distance between opening top and ceiling) min 150 mm;
b1/ b2 — left/right side room clearance (distance between a corresponding opening edge and obstacle) min 120 mm;
L — backroom.
When measuring Н and В the largest figure is taken for final dimension.
When measuring h, b1, b2 and L the smallest figure is taken for final dimension.
Difference of floor level along the opening should not exceed 10 mm. Make sure that mounting surface of headroom and side rooms is level. The inside perimeter of the door opening should be framed with metal or other solid material in case the surface is not concrete or solid enough to install tracks system.

Warranty print

DoorHan warrants to the original purchaser of the product that the sandwich panels and steel profiles of the track system will be free from corrosion for a period of ten years.